OPERATING & SERVICE MANUALBUNN-O-MATIC CORPORATIONPOST OFFICE BOX 3227SPRINGFIELD, ILLINOIS 62708-3227PHONE: (217) 529-6601 FAX: (217) 529-6644
10USING THE DISPENSER FOR GRANITA-TYPE PRODUCTS1. Slide the lid for the selected hopper to the front or back to gain access to the hopper.2. Place the
11OTHER RECOMMENDATIONS FOR YOUR DISPENSER• Whether liquid concentrate or granulated powder, all product must be thoroughly mixed BEFORE adding itto t
12RECOMMENDED DAILY CLEANING (SUGAR & ALCOHOL PRODUCTS!)NOTE – Close the control drawer before proceeding.1. Empty all product from the hoppers.2.
131. Squeeze some lubricant intohand.2. Apply a thin film of lubricant toeach cooling drum seal.3. Install the seals over the flangeat the rear of the
1414. Plug in the hopper lid lampcables.15. Assemble the drip tray.LUBRICATION (cont.)12. Slide the O-rings onto thespools.10. Reinstall the black plu
15AUGER ASSEMBLY & DISASSEMBLY (EARLY AUGERS ONLY)The augers may look intimidating at first glance. But there are really just afew pieces snapped
16TROUBLESHOOTINGA troubleshooting guide is provided to suggest probable causes and remedies for the most likely problemsencountered. If the problem r
17TROUBLESHOOTING (cont.)REMEDY(A) The circuit breaker must not betripped.(B) Refer to Service - Circuit Breakerfor testing procedures. See page 27.Re
18TROUBLESHOOTING (cont.)PROBLEMCompressor not running(With Adjustment Board L.E.D.s ONsteadily for two minutes)Compressor runs but will not cool(With
19TROUBLESHOOTING (cont.)PROBLEMCompressor runs but will not cool(With adjustment Board L.E.D.sflashing 3, or 4 times every 4seconds) (cont.)Product W
2INTRODUCTIONThis equipment dispenses granita-type and cold liquid drinks on demand from separate hoppers. Operatingcontrols are accessible only to ke
20TROUBLESHOOTING (cont.)PROBLEMDispenser is making unusual noises.(Some noises are a normaloccurance with this type of device.You need to become fami
21Auger Motors ... 22Auger Motor Capacitors...
22aside with wires attached.4. Disconnect the auger motor terminal from theterminal on the main wiring harness.5. Remove the three remaining #8 lockin
23FIG. 4 AUGER MOTOR CAPACITOR TERMINALSSERVICE (CONT.)AUGER MOTOR CAPACITORFIG. 3 AUGER MOTOR CAPACITORSP1341Location:The auger motor capacitors are
24SERVICE (cont.)AUGER SHAFT ASSEMBLYAuger Shaft AssyAuger Shaft BushingCooling Drum SealAuger Shaft SealHopper Drum SealFIG. 5 AUGER SHAFT ASSEMBLYLo
25SERVICE (cont.)AUGER SHAFT ASSEMBLY(cont.)FIG. 6A AUGER SHAFT BUSHINGLightly lube the bushing I.D.with M2550.0000 “Lubri-Film”Do NOT get any Lube on
26If continuity is present as described, the auger switchis operating properly.If continuity is not present as described, replace theauger switch.Remo
27R22FIG. 9 CIRCUIT BREAKERP1342SERVICE (cont.)CIRCUIT BREAKERLocation:The circuit breaker is located inside the dispenseron the upper left side of th
28120V COMPRESSORSSERVICE (cont.)COMPRESSOR & COMPONENTS (CDS-2)R22FIG. 11 COMPRESSOR ASSYR22R22 3 2 5 6FIG. 12 COMPRE
29SERVICE (cont.)COMPRESSOR & COMPONENTS (CDS-2) (cont.)Compressor Start Capacitor:1. Check for continuity across the terminals on thecompressor s
3USER NOTICESCarefully read and follow all notices on the equipment and in this manual. They were written for your protec-tion. All notices are to be
30Compressor Thermal Overload Protector (230V):Refer to FIG. 121. Remove terminal cover retainer (6) and terminalcover (5).2. Disconnect the black wir
31SERVICE (cont.)COMPRESSOR & COMPONENTS (CDS-3)FIG. 16 COMPRESSOR &COMPONENT LOCATIONSFIG. 17 COMPRESSOR THERMALOVERLOAD PROTECTOR LOCATION3.
32SERVICE (cont.)COMPRESSOR & COMPONENTS (CDS-3) (cont.)Compressor Run Capacitor:1. Check for continuity across the terminals on thecompressor run
33SERVICE (cont.)COMPRESSOR & COMPONENTS (CDS-3) (cont.)Compressor Thermal Overload Protector: Refer to FIG.171. Remove terminal cover retainer (7
34SERVICE (cont.)CONTACTOR - ELECTRONIC CONTROL6. Disconnect the black wires from contactor termi-nals #6 & #8 (#5 & #6, CDS-3 first type cont
35SERVICE (cont.)COOLING DRUM ALIGNMENTThe “A” shaped Cooling Drum Shipping Supports,removed during Initial Set-Up should be kept and usedas a tool to
36SERVICE (cont.)DAY/NIGHT SWITCHIf continuity is present as described, the day/nightswitch is operating properly.If continuity is not present as desc
37FIG. 28 DISPENSER ON/OFF SWITCHTERMINALSP1337SERVICE (cont.)DISPENSER ON/OFF SWITCHFIG. 27 ON/OFF SWITCH - DISPENSERP1343Location:The dispenser ON/O
38R22FIG. 29 ELECTRONIC CONTROLLocation:The electronic control is located on the outside ofthe component bracket inside the chassis on the rightside.T
39SERVICE (cont.)FANFIG. 30 FANP1342Location:The fan is located inside the dispenser chassis justin front of the condenser.Test Procedures:1. Disconne
4USER NOTICES (CONT.)CHARGEType R22, Amount 8.4 ozDesign Pressures: High 210 Low 32AFTER CLEANING &BEFORE REASSEMBLYLUBRICATION12327664.0000
40SERVICE (cont.)FUSE AND FUSE HOLDERR22FIG. 33 FUSE HOLDERP1342Location:The fuse holder is located inside the dispenser onthe upper left side of the
41SERVICE (cont.)ICE/OFF/NO ICE SWITCHESFIG. 36 ICE/OFF/NO ICE SWITCH TERMINALSP1334FIG. 35 ICE/OFF/NO ICE SWITCHESP1343Location:The ICE/OFF/NO-ICE sw
42SERVICE (cont.)LAMP CORD ASSYFIG. 37 LAMP CORD ASSYP1343Location:The lamp cord assembly is located in the left top ofthe auger motor cover.Test Proc
43SERVICE (cont.)LAMP CORD CONNECTORIf continuity is not present when lamp cord assemblyis connected or continuity is present when lamp cordassembly i
44Removal and Replacement:1. Disconnect the lamp cord assembly from the lampcord connector assembly in the top of the augermotor cover.2. Remove the h
45SERVICE (cont.)L.E.D./ADJUSTMENT BOARD3. Lift switch panel with wires and L.E.D. /adjustmentboard as an assembly and turn over.4. Disconnect the con
46FIG.45 SOLENOID TERMINALSP1327SERVICE (cont.)SOLENOIDSR22FIG. 44 SOLENOIDSP1342Location:The solenoids are mounted on a bracket that isattached on to
47FIG. 47 TEMPERATURE SENSORP1325SERVICE (cont.)TEMPERATURE SENSORFIG. 46 TEMPERATURE SENSORP1341Location:The temperature sensors are located inside t
48FIG. 49 TORQUE SENSOR CIRCUITBOARD TERMINALSP1328SERVICE (cont.)TORQUE SENSOR CIRCUIT BOARDFIG. 48 TORQUE SENSOR CIRCUIT BOARDP1341Location:The torq
49SERVICE (cont.)TRANSFORMERFIG. 51 TRANSFORMER TERMINALSP1329R22FIG. 50 TRANSFORMERP1342Location:The transformer is located inside the chassis onthe
5SITE PREPARATIONThese dispensers are very heavy. Place them on a sturdy counter or shelf capable of supporting at least 180lbs for the CDS2 and 250 l
50SERVICE (CONT.)VOLTAGE DIVIDER (PAF Models only)Location:The voltage divider is located in the wiring har-ness, inside the chassis near the upper r
51COOLANT SCHEMATIC DIAGRAM CDS-227646 022500
52COOLANT SCHEMATIC DIAGRAM CDS-3(Prior to S/N CDS 0019500)LEFT EVAPORATOR CENTER EVAPORATORCONDENSERSUCTIONACCUMULATORCOMPRESSORRIGHT EVAPORATORSPLIT
53LEFT EVAPORATOR CENTER EVAPORATORCONDENSERSUCTIONACCUMULATORCOMPRESSORRIGHT EVAPORATORSPLITTERFILTER DRYERsTEVTEVTEVssSIGHTGLASSCOOLANT SCHEMATIC DI
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6INITIAL SETUPCAUTION – The dispenser is very heavy! Use care when lifting or moving it. Use at least two people to lift ormove the dispenser.1. Set t
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79. Align the auger shaft with theflat fin of the auger. Push theaugers as far as they will go androtate them so the flat fins arepointing up.10. Thor
8654321COLDERLEFTICERIGHTICE654321COLDERRIGHTLEFTAUGEROFFICE ICECENTERAUGEROFFICE ICEAUGEROFFICE ICEPOWEROFF ON DAY NIGHTCENTER ICE654321COLDERICE CON
9DAY/NIGHT TIMERThe quartz driven timer offers 24-hour programming with 96 actuators that operate in 15-minuteincrements. All actuators can be indivi
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